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Duplo iSaddle System
The Duplo iSaddle System is Duplo’s heavy-duty, high volume collator and saddle stitcher and the first in its class to deliver the increasingly popular, letter landscape booklet. Designed to handle both traditional offset work as well as shorter-run digital jobs with equal ease and efficiency, the fully automated iSaddle combines PC-based programming and intelligent feeding with scoring and folding technology of the highest quality to produce thicker, flatter booklets up to 4,500 booklets an hour.
What’s more, its modular design enables users to add three-knife trimming capabilities with the optional DKT-200 Two-Knife Trimmer and gutter cutter, which can also process 2-up applications, boosting its production up to 9,000 booklets an hour! Whatever your book production requirements are, the iSaddle System delivers the automation and precision needed, on demand.
Features
- Heavy-duty saddle stitcher produces thicker, flatter books
- First in its class to create letter landscape booklets
- Handles sheets up to 14″ wide and 24″ long
- 60-second changeovers with PC Controller
- Standard Intelligent Multi-bin Feeding (IMBF) for custom feed jobs
- Optional three-knife trimming capabilities – processes 2-up applications up to 9,000 books an hour
Download the Duplo iSaddle System Brochure here
Duplo iSaddle Pro Digital System
The Duplo iSaddle Pro Digital Booklet System is Duplo’s sheet-fed saddle stitching system, combining the high-speed DSF-6000 Sheet Feeder with the saddle stitcher. Equipped with a technologically-advanced Air Management System, the DSF-6000 provides an unsurpassed level of high speed performance that ensures consistent feeding of a wide variety of paper types and weights, from 64 gsm to 300 gsm, at a speed of up to 600 sheets per minute. The main tray offers a loading capacity of 24” (610mm), which minimizes reloading by supporting longer run times. Three-side air separation and integrated static eliminator effectively handle the static common with digitally printed media. Optical and ultrasonic sensors accurately detect feed errors, should they occur.
Using an integrated scoring mechanism and plough fold technology, the iSaddle Pro Digital Booklet System accurately scores and plough folds subsets up to 10 sheets and can saddle stitch and trim up to 30-sheet booklets. For added versatility and productivity, the optional DKT-200 Two-Knife Trimmer can be added to produce full-bleed applications and process 2-up booklets.
Features
- High volume sheet feeding and bookletmaking
- Feeds up to 600 sheets per minute
- 24″ high capacity stacker
- User-friendly PC Controller software
- Feeds up to 14″ x 24″ paper using the optional DSF-CFL Cover Feeder
- Optional Barcode Kit ensures complete set integrity using 1D or 2D barcodes
- Adapters are available to adapt the DSF-6000 paper cart to the HP Indigo 5500/7000 or Xerox iGen 3/4
- Optional DKT-200 Two-Knife Trimmer can be added to produce full-bleed booklets
Download the Duplo iSaddle Pro Digital System Brochure here
Duplo iSaddle Digital System
The Duplo iSaddle Digital System is Duplo’s sheet-fed saddle stitching system, combining the DSF-2200 Sheet Feeder with the saddle stitcher. The DSF-2200 comes loaded with a number of high-end features including Duplo’s own belt suction feed system, front and side air separation, an anti-static device and ultrasonic double feed detection for enhanced reliability. It feeds increased paper sizes up to 14″ x 20″ (or 9.05″ x 24″ via the optional Extension Tray Kit for letter landscape applications) up to 200 sheets per minute and offers a variety of options including a trail edge air kit, pre-loading kit, and 1D & 2D barcode readers to ensure the integrity of each set.
Using an integrated scoring mechanism and plough fold technology, the iSaddle Digital System accurately scores and plough folds subsets up to 10 sheets and can saddle stitch and trim up to 30-sheet booklets. For added versatility and productivity, the optional DKT-200 Two-Knife Trimmer can be added to produce full-bleed applications and process 2-up booklets.
Features
- Ideal for mid to high volume printers
- Accepts output from multiple printers
- Heavy-duty saddle stitcher produces thicker, flatter booklets
Converts pre-collated sets into finished booklets - Feeds larger sheet sizes up to 9.05″ x 24″
- Belt suction feeding with front and side air separation
- Built-in ultrasonic double feed detection and an anti-static device
- Optional three-knife trimming capabilities and 2-up processing
Download the Duplo iSaddle Digital System Brochure here
Duplo iSaddle Pro Duetto System
The Duplo iSaddle Pro Duetto System combines the high-speed DSF-6000 Sheet Feeder and DSC-10/60i Collator for a powerful sheet feeding and saddle stitching system. Designed to handle both traditional offset work as well as shorter-run digital jobs with equal ease and efficiency, the fully automated iSaddle offers state-of-the-art scoring and folding technology of the highest quality to produce thicker, flatter booklets up to 4,500 booklets an hour.
The ability of the iSaddle to accept documents set-by-set or sheet-by-sheet enables it to receive output from the DSC-10/60i Collator and the DSF-6000 Sheet Feeder. Equipped with a technologically-advanced Air Management System, the DSF-6000 provides an unsurpassed level of high speed performance that ensures consistent feeding of a wide variety of paper types and weights, from 64 gsm to 300 gsm, at a speed of up to 600 sheets per minute. The main tray offers a loading capacity of 24” (610mm), which minimizes reloading by supporting longer run times. Three-side air separation and integrated static eliminator effectively handle the static common with digitally printed media. Optical and ultrasonic sensors accurately detect feed errors, should they occur.
The DSC-10/60i’s unique 8-belt air suction feed system along with an Air Management System make it the most reliable collator in the industry. Incorporating Duplo’s patented dual fan technology, each bin comes equipped with two individual fans – one to produce a stable flow of air for separation and the other to generate consistent suction for feeding.
Features
- Heavy-duty sheet feeding and collating saddle stitching system
- Ideal for mid to high volume jobs
- Produces thicker, flatter books
- Optional PC Controller for easy set up
- Optional three-knife trimming capabilities and 2-up processing with the DKT-200 Two-Knife Trimmer
Download the Duplo iSaddle Pro Duetto System Brochure here
Duplo iSaddle Duetto System
The Duplo iSaddle Duetto System is Duplo’s combined sheet feeding and collating saddle stitching system. Designed to handle both traditional offset work as well as shorter-run digital jobs with equal ease and efficiency, the fully automated iSaddle offers state-of-the-art scoring and folding technology of the highest quality to produce thicker, flatter booklets up to 4,500 booklets an hour.
The ability of the iSaddle to accept documents set-by-set or sheet-by-sheet enables it to receive output from the DSC-10/60i Collator and the DSF-2200 Sheet Feeder. The DSF-2200 comes loaded with a number of high-end features including Duplo’s own belt suction feed system, front and side air separation, an anti-static device and ultrasonic double feed detection for enhanced feed reliability. It feeds increased paper sizes up to 14″ x 20″ (or 9.05″ x 24″ via the optional Extension Tray Kit) and offers a variety of options including a trail edge air kit, pre-loading kit, and 1D & 2D barcode readers.
The DSC-10/60i’s unique 8-belt air suction feed system along with an Air Management System make it the most reliable collator in the industry. Incorporating Duplo’s patented dual fan technology, each bin comes equipped with two individual fans – one to produce a stable flow of air for separation and the other to generate consistent suction for feeding.
Features
- Heavy-duty sheet feeding and collating saddle stitching system
- Ideal for mid to high volume jobs
- Produces thicker, flatter books
- Feeds larger sheet sizes up to 9.05″ x 24″
- Optional PC Controller for easy set up
- Optional three-knife trimming capabilities and 2-up processing with the DKT-200 Two-Knife Trimmer
Download the Duplo iSaddle Duetto System Brochure here